超級板塊焊接成套智能裝備

超級板塊焊接成套智能裝備系統：


太陽能超級板塊焊接成套智能裝備系統：

太陽能超級板塊焊接成套智能裝備系統：

1   玻璃上料     Glass Loading
2   貼跳線       Bypass diode connection line cutter
3   EVA裁切     EVA Cutting
4   劃片機       Scribing Machine
5   焊接         Soldering
6   排版         Lay&up
7   縱向EL檢測  Longitudinal EL Tester
8   正面返修     Front Repairing
9   翻轉         Flipping
10  匯流焊       Bussing
11  EVA2裁切    EVA2 Cutting
12  背板裁切     Back Sheet Cutting
13  玻璃上料2    Glass Loading2
14  EL            EL Tester
15  返修2        Repairing 2
16  層壓          Laminating
17  削邊          Edge Trimming
18  層后檢驗      Inspection After Laminating
19  裝框          Framing
20  接線盒安裝    J-box Installation
21  固化          Curving
22  清洗          Cleaning
23  IV.安規測試     IV,Insulation Tester
24  EL、外觀檢測   EL, Visual Inspection
25  功率分檔       Module Sorting

亮點描述：
　　設備具有高產出/高精度/高度自動化，針對制造的組件產品具有高品質/高性能/高組件轉換效率，低成本/低工作溫度/低熱斑風險/低的衰竭率/低LCOE度電成本。
1，設備采用2+1+1新模式，成套設備滿足直接組件級別的過程產品輸出，根本性的替代升級了當前行業串焊機和配套裝備系統。
2，設備的設計速度達到9000片的制造節拍。不管是小片1/3，1/2，或者整片電池片，這是行業的跨越式升級換代。
3，設備滿足薄偏化150um，滿足大尺寸210mm，滿足異質結電池等未來3到5年的電池工藝發展需求，基于板塊互聯的組件設計工藝平臺的成套系統。
4，設備具有更高的自動化能力，也將具有更強的智能判斷能力，為客戶應用提供規模化制造更好可靠的保障。
5，設備在整體制程過程，讓制程更加簡單和方面，為客戶節省工序和崗位人力需求，節省人力成本開支。基于板塊互聯高效組件產品，我們的設備直接輸出組件級別，取消了串排版機器的需求，取消了貼膠帶固定串的動作需求，取消了匯流條焊接獨立設備需求，讓前道的投資需求更少，制程動作更少，人員參與減少，成本更低。
6，設備制程設計，更加方面操作，也會提升組件制造過程的良率。
7，我們的設備納入整體制程產線投資，實際整體還降低了投資開支，為客戶提供更快收回的選擇。
8，設備裝備基于成套系統解決方案設計，可以為客戶提供全新的交鑰匙工程和產品設計服務，也可以為老客戶提供全面的產線升級提供。
　　　equipment has high output / high precision / high automation, high quality / high performance / high module conversion efficiency, low cost /l ow working temperature / low thermal spot risk / low degradation rate / low LCOE power cost.
1. equipment adopts the new mode of 2+1+1, and the complete set of equipment meets the requirements of direct PV module-level process product output, which fundamentally replaces and upgrades the current industry Cell to String soldering and supporting equipment system.
2. The design speed of equipment reaches UPH 9000. This is the first leap-forward upgrading of the industry, whether it is for a small 1/3, 1/2 or the whole cell.
3. equipment meets the requirements of thin thickness of 150um, large size of 210mm, HIT/HJT process development needs in the next 3 to 5 years, and designs a complete set of system of process platform based on the latest PV Module of plate interconnection.
4. equipment has higher automation capability, and will also have stronger intelligent judgment capability, providing better and reliable guarantee for large-scale manufacturing for customer applications.
5. equipment makes the manufacturing process simpler and more comprehensive in the whole manufacturing process, thus saving customers the labor demａnd for working procedures and posts and saving labor costs. Based on the high-efficiency Module products interconnected by plates, our equipment directly outputs the PV Module level, eliminating the independent requirement of Cell to string Soldering machine, the action requirement of fixing strings with adhesive tape, and the independent equipment requirement of bus bar welding, which makes the previous investment demａnd less, the process action less, the personnel participation less and the cost lower.
6. equipment process design and more operation will also improve the yield of PV Module manufacturing process.
7. equipment is included in the investment of the whole manufacturing process and production line, which actually reduces the investment expenditure as a whole, and provides customers with a faster choice to recover their investment return.
8. equipment is based on complete system solution design, which can provide customers with brand-new turnkey engineering and product design services, and can also provide customers with comprehensive production line upgrade and complete services.