DDU-100L型全自動口服液(制托/貼標/入托/裝盒)包裝生產線
Automatic Oral Liquids (Tray Making/Labeling/ Feeding/Cartoning) Packaging Production Line
注:該線可根據客戶要求布局,符合“GMP”要求。
Note: The line can be allocated according to customer requirements, completely conforming to GMP requirements.
適用范圍:
適用于口服液、粉針劑、水針劑、其它西林瓶和安瓿瓶等的自動貼標、制托/入托、裝盒以及與后道設備的連接。
Application range:
It is suitable for automatic labeling, tray making/feeding, cartoning and connection with post procedure equipment of oral liquids, powder injection, water injection, other vials and ampoules.
主要性能結構特點:
采用自動制托、送托、貼標、入托、說明書折疊、入盒、打批號、封盒、剔廢等的包裝形式,結構緊湊合理,操作調整簡單;
采用伺服/步進電機和觸摸屏、PLC可編程控制系統,人機界面顯示操作更清晰簡便,自動化程度高,更具人性化;
采用光電眼自動檢測跟蹤系統,無托不下瓶,無料不下盒,限度地節約了包裝材料;
包裝范圍大,調節方便,各種規格尺寸之間可實現快速轉換;
更換規格無需大量更換模具,只需調節或更換少許配件即可實現;
貼標采用立式水平送瓶、螺桿分瓶和標簽同步定位,入料穩定簡單;標簽定位準確,誤差僅為±0.5mm;
7、托盤入盒不到位自動停機和主傳動電機過載保護裝置,適用更安全可靠;
8、可根據客戶要求,制作安全防護罩,操作簡便,外形美觀。
9、可與噴碼機、在線稱量儀、三維包裝機/捆扎機、藥品電子監管碼系統等設備軟件實現聯動生產;
10、可根據客戶要求選配熱熔膠機,采用熱熔膠噴膠封盒。
Main performances and structural features:
1. Packing forms such as automatic tray making, feeding, labeling, use instruction folding, boxing, batch No. printing, box sealing, waste rejecting, etc. are adopted. Featured by compact and reasonable structure, simple operation and adjustment.
2. Servo/step motor, touch screen, PLC control system and man-machine interface display make operation more clear and convenient. With high automation degree, the machine is more user-friendly.
3. The photoelectric eye automatic detection tracking system is adopted. No bottle feeding is made if there is no tray and no boxing is made if there is no material, so as to save packing materials to the utmost extent.
4. With wide packing range and convenient adjustment, fast switching among various specifications and sizes can be realized.
5. Change of specifications does not need change of molds, but can be realized through adjustment or replacement of a few fittings.
6. When labeling, the vertical bottles are fed along the horizontal direction into the screw and then are distributed by the screw for labeling. Bottle feeding, bottle distributing and labeling are carried out synchronously. The feeding is stable and simple. The label positioning is accurate with an error of only ±0.5mm.
7. Automatic stopping is available when the tray boxing is not in place, and the main driving motor overload protection device is used, so that the machine is safer and more reliable.
8. According to customer requirements, the safety protective cover is adopted, which is featured by simple operation and beautiful appearance.
9. Linked production with the ink jet printer, online weightometer, three-dimensional packing machine/strapping machine, drug electronic supervision code system and other equipment and software can be realized.
10. According to customer requirements, the hot melt glue machine can be equipped, and the hot melt glue spreading and box sealing can be adopted.
主要性能技術參數:
Main performance technical parameters:
項目/型號Item/model | YJTZ-100L | |
貼標速度 Labeling speed | 0-400瓶/分鐘(視標簽長度而定) 0-400 bottles/minute (depending on label length) | |
裝盒速度 Cartoning speed | 0-100盒/分鐘(視進托速度、紙質而定) 0-100 boxes/minute (depending on feeding speed and paper quality) | |
瓶子規格 Bottle specification | L(25-100)×Φ(10-30)mm | |
標簽規格 Label specification | L(25-100)×H(20-90)mm | |
標簽卷外徑 Maximum outside diameter of label roll | Φ420mm | |
標簽卷紙管內徑 Inside diameter of label roll | Φ76mm | |
紙盒尺寸范圍 Size range of carton | L(50-200)mm×W(20-80)mm×H(15-60)mm | |
紙盒紙質要求 Paper quality of carton | 250-300g/m3 | |
說明書尺寸范圍 Size range of use instructions | L(100-260)mm×W(100-190)mm | |
說明書紙質要求 Paper quality of use instructions | 55-70 g/m3 | |
電機功率Motor power | 制托部分 Tray making part | 1.5KW |
貼標/入托 Labeling/feeding | 1.9KW | |
裝盒部分 Cartoning part | 1.5KW | |
總功率 Total power | 8KW | |
電源類型 Power supply type | 三相四線380V 50Hz Three-phase four-wire 380V 50Hz | |
機器噪音 Machine noise | ≤80dB | |
氣源 Air supply | 0.5-0.8 Mpa | |
耗氣量 Air consumption | 200-260L/min | |
外形尺寸Outline dimensions | 制托部分 Tray making part | L2600×W660×H1680 mm |
貼標/入托 Labeling/feeding | L4000×W1500×H1810 mm | |
裝盒部分 Cartoning part | L2600×W660×H1680 mm | |
整機重量 Machine weight | 3000Kg |
注:本公司產品更新換代較快,若有變動請按實物為準,恕不另行通知!
Note: The products of our company may always be updated, and are subject to change without notice (the real products shall prevail).